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Working principle of water lubricated oil-free screw air compressor

Working principle of water lubricated oil-free screw air compressor
October 19, 2023

The working principle of a water-lubricated oil-free screw air compressor is a topic of great importance in the field of engineering and industrial applications. This type of compressor is widely used due to its ability to provide clean and high-quality compressed air without the need for oil lubrication. Understanding the working principle of this compressor is crucial for its efficient operation and maintenance.

screw air compressor

The primary function of a water-lubricated oil-free screw air compressor is to generate compressed air by using two interlocking rotors. These rotors are designed with helical lobes that mesh together, creating a sealing effect. As the rotors rotate, the air is compressed and forced towards the outlet of the compressor.

 

Unlike oil-lubricated compressors, water-lubricated oil-free screw air compressors use water as a lubricant and coolant. Water is injected into the compression chamber to provide lubrication between the rotors and to remove the heat generated during compression. This water lubrication system ensures that the compressor operates smoothly and efficiently, without the need for oil-based lubricants.

 

The water-lubricated oil-free screw air compressor consists of several key components. Firstly, the compression chamber, where the rotors are housed, is an essential part of the compressor. This chamber is designed to create a tight seal between the rotors, preventing any air leakage during compression. The injected water acts as a lubricant, reducing friction and wear between the rotors.

 

Secondly, the water injection system plays a vital role in the operation of the compressor. The water is injected into the compression chamber through nozzles or spray heads. The water droplets mix with the compressed air, providing lubrication and cooling. The water is continuously circulated, ensuring that the compressor remains at an optimal operating temperature.

 

Additionally, the water-lubricated oil-free screw air compressor is equipped with a water separation system. This system is responsible for separating the water from the compressed air before it is delivered to the outlet. The separated water is then recirculated back into the compressor, while the clean and dry compressed air is discharged for use in various applications.

 

The advantages of using a water-lubricated oil-free screw air compressor are numerous. Firstly, the absence of oil lubrication eliminates the risk of oil contamination in the compressed air, making it suitable for applications that require clean and oil-free air, such as food processing and pharmaceutical industries. Furthermore, the water lubrication system reduces maintenance costs and extends the lifespan of the compressor, as it eliminates the need for regular oil changes and filter replacements.

 

In conclusion, the working principle of a water-lubricated oil-free screw air compressor revolves around the use of water as a lubricant and coolant. This type of compressor offers numerous advantages, including clean and oil-free compressed air, reduced maintenance costs, and increased durability. Understanding the working principle of this compressor is essential for its efficient operation and the successful implementation of this technology in various industrial applications.

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